11

Apr

Which pallet racking system is the best for you?

What is a pallet racking system?

A pallet racking system is the storage of palletised materials. They are built to work in multiple levels and horizontal rows, maximising the use of the available spaces. Designed for easy access and high levels of workplace organisation, they are built from 2 components, being them frames and beams.

Pallet racking is very helpful in terms of improving the efficiency of a warehouse and helping increase its space and storage – which are their most common uses. At Teepee, we offer a great range of pallet racking systems, so to help you decide which one is the best option for your case, we have pulled some information below.

Pallet Racking

What are the Pallet Racking System benefits?

Pallet racking systems can offer many benefits, but the most important are:

Space-saving – Utilises the available vertical space of the warehouse, maximising the storage capacity.

Adjustable at any point to best suit your needs – Extend or reconfigure at any time by adding new parts.

Easy to access and practical – Organise your goods, while keeping them and your staff safe from accidents.

Cost-effective – No need to rent a bigger place or build anything by utilising the available space in your warehouse. They also are very durable and easy to repair.

Pallet Live Racking

Which pallet racking system is the best for you?

There are a few factors to consider when thinking about adding a pallet racking system to your business. They include your floor capacity in the warehouse, and the floor ceiling height, for example.

Depending on the aspects of your warehouse, you can then consider your business’s requirements and budget. There are a few pallet racking systems you can choose from, these include:

Wide Aisle – Versatile and cost-effective, the wide aisles are built to store palletised loads in single or double runs that are separated by wide aisles, permitting trucks to operate within. They are built for quick access to stock and can be modified to adapt height at any time.

Multi-tier – Made for hand-load picking systems, the multi-tier systems can have single or multiple level walkaways between shelves. This kind of racking system is excellent for online retailers with small products with thousands of different SKUs.

Push Back – Specially designed for gravity roll track, the push back racking works in a FILE (first in, last out) system, being able to store up to 10 pallets deep. They are excellent for SKUs that need to be stored in large quantities without the need of moving other pallets.

Pallet Live – Opposite to Push back system, the Pallet live racking is a FIFO (first-in, first-out) system. In this case, the pallets are controlled by brake rollers to keep the travelling speed moderate.

Drive-in & Drive-through – Last-in, first-out (LIFO) and first-in, first-out (FIFO) systems respectively, the drive-in & drive-out systems are supported by rails and are accessible by trucks.

Double Deep – A standard pallet racking system but made to fit 2 pallets in a row using the FILO principle. This kind of racking system is ideal for multiple pallets storages and requires efficient stock control.

Very Narrow Aisle – VNA is a great solution to optimise available space as each aisle varies from 1.5 to 2.0 metres, maximizing the height of warehouses. They require trucks as well as guide rails. They are recommended for high stock and small floor areas (but with a high ceiling).

Contact Us

If you would like to know more about the different pallet racking systems we offer, don’t hesitate to contact us. We also offer a great range of other warehouse solutions as well as racking training.

08

Mar

Pallet Racking System: How to Prepare for Installation

Pallet Racking System

Are you looking to install a pallet racking system in your warehouse, unit or factory? Not only do Teepee provide the design, supply and installation for racking systems but in this article, we discuss the ways in which you can prepare for the installation.

Preparing your warehouse in advance can help ensure the installation process runs smoothly and efficiently. From assessing your available space to organising stock and ensuring safe access for the installation process to take place.

It is also worth reviewing your current storage arrangements and identifying any changes that could improve workflow, accessibility and overall efficiency. Having a clear understanding of your storage requirements, product dimensions and handling equipment will help you make informed decisions about the layout and configuration best suited to your business.

By taking the time to plan ahead and communicate your requirements with your installation team you can minimise disruption to daily operations and create a practical storage environment that supports your warehouse’s long-term needs.

Analysing the layout

Before making changes to your warehouse, you will need to analyse every aspect of your warehouse. This will allow you to assess the effectiveness of your warehouse currently and understand where your problems lie, in order to be able to fix them.

Firstly, you will need to divide the premises into separate areas and establish an arrangement that works for your business. It is essential to consider the everyday operations that take place within each area of the business and develop a strategic organisation plan. This can help improve warehouse efficiency and make better use of the available space.

You should utilise all the space available in your warehouse when planning the layout. You should also look at reducing product handling, optimising the positioning of products and pallets, and creating an accessible storage area that supports smooth daily operations.

Teepee can help with the design of your warehouse storage layout. Call us today on 01384 256 969 to discuss your requirements.

Improving warehouse safety and accessibility

When planning your warehouse layout, safety should always be a priority. Keeping walkways clear, maintaining suitable access routes and ensuring goods are stored securely can help create a safer working environment for employees. It is also important to consider the movement of forklifts and other handling equipment to prevent obstructions and reduce the risk of accidents.

The positioning of stock can make a significant difference to everyday operations. Frequently accessed items should be easy to reach, while heavier goods should be stored in appropriate locations to support safe handling. Clear signage and designated loading and unloading areas can also help employees navigate the warehouse more efficiently.

Regular inspections and ongoing maintenance are essential for identifying potential hazards before they become more serious problems. By reviewing your storage arrangements and workplace procedures, you can help maintain an organised environment that supports both employee safety and productivity.

Taking these factors into account when planning your warehouse can help improve workflow, make better use of available space and support the long-term efficiency of your business.

Choosing the right storage configuration

Every warehouse has different requirements depending on the products being stored, the available floor space and the day-to-day demands of the business. Choosing a suitable configuration can help maximise capacity while ensuring employees can access goods quickly and safely.

When reviewing your options, consider the size, weight and shape of your products, as well as how frequently they are moved. Long or unusually shaped materials may require a different arrangement from smaller boxed items, while high stock turnover may call for a layout that allows for quick picking and replenishment.

It is also worth considering future business growth. If your stock levels are likely to increase or your product range is expected to expand, planning for these changes now can help prevent costly alterations later. Flexibility is important when creating a storage environment that can adapt to changing operational needs.

Working with an experienced provider can help you assess these factors and identify an appropriate solution for your premises. Careful planning from the outset can improve space utilisation, support efficient stock management and help your warehouse operate more effectively.

Preparing your team for changes

Making changes to your warehouse layout can affect daily operations, so it is important to prepare your employees in advance. Informing your team about any planned work, temporary access restrictions or changes to stock locations can help minimise confusion and keep disruption to a minimum.

Employees should understand how the updated layout will work and where products and equipment will be located once the work is complete. Providing clear instructions and updating any relevant workplace procedures can help everyone adapt to the changes more easily.

It is also worth reviewing existing picking, packing and dispatch processes to identify opportunities for improvement. Involving employees in this process can be beneficial, as they often have practical knowledge of the challenges that arise during everyday tasks.

By keeping communication clear and ensuring everyone understands their responsibilities, you can help maintain productivity throughout the transition. Preparing your team properly can also make it easier to introduce new working practices and maintain an organised warehouse environment in the long term.

Managing stock levels

One of the most important tasks is managing your stock levels effectively, particularly if your goods are perishable. Maintaining accurate stock levels helps reduce waste, prevent overstocking and ensure that valuable storage space is used efficiently.

Regular stock checks and careful inventory planning can help you identify which products need replenishing and which are taking up unnecessary space. By tracking stock movement and demand, you can make better use of your available capacity, improve accessibility and ensure your warehouse remains organised.

It is also important to consider how frequently items are picked and dispatched. Keeping fast-moving products easily accessible can help streamline daily operations, reduce unnecessary handling and make the best use of your storage facilities.

Pallet Racking system installed

Making the most of your warehouse space

Making effective use of your warehouse space can have a significant impact on productivity and operating costs. A well-planned layout helps you store more goods efficiently without compromising access to stock or creating unnecessary obstacles for employees and handling equipment.

Consider whether your existing arrangements make it easy to locate, retrieve and replenish products. Poorly organised stock can lead to wasted time, unnecessary movement and difficulties managing inventory. Reviewing how goods flow through your premises, from delivery and storage to picking and dispatch, can help identify areas where improvements are needed.

It is also important to consider the available vertical space, as well as the floor area. Making better use of the height of your building can increase storage capacity, provided that ceiling clearance, floor loading limits, access requirements and safety considerations are taken into account.

By assessing how your space is currently used and identifying opportunities to improve the layout, you can create a more practical working environment that supports productivity and accommodates your business’s changing needs.

Why improve warehouse organisation?

Efficient warehouse operations involve more than ensuring that products are dispatched to customers and received on time. Good organisation helps keep stock accessible, makes better use of available space and supports smoother day-to-day operations. Choosing suitable storage arrangements based on the types of products you handle can also help improve productivity.

Contact Teepee today to discuss your requirements and receive a quote for for your warehouse storage systems by calling us on 01384 256 969 or filling out our online contact form.

24

Dec

The Benefits of a Pallet Racking System

Pallet racking is a storage system that offers many benefits within warehouses. In this article, we will discuss the features and benefits of all pallet racking systems.

1) Space saving

One of the main advantages of a pallet racking system is its ability to save space within a warehouse. Pallet racking utilises the vertical space within your warehouse and can even utilise the floor space available as there are different types of racking available dependant upon the floor space within your warehouse and your requirements.

2) Cost effective

Pallet racking is a cost-effective storage system. Not only could it save you money utilising the capacity of your warehouse and setting up your warehouse effectively, but it could save you money on relocation costs and additional storage. Also, as everything will have its own place, you could save money on lost goods and also the time taken to search for lost goods – not only saving your business money but time also!

3) Durable

The material used to construct a pallet racking storage system is high quality steel, meaning that it can withstand bumps and general wear and tear. However, if there were any damage, it is usually pretty straight forward to make the repairs.

4) Safety

Warehouses which have a poor storage system are more likely to have incidents. As the safety of your staff is paramount, installing a pallet racking system should be considered as this will minimise the risk of accidents occurring. Pallet racking increases your warehouses safety for both the goods and your staff members.

Contact Teepee for Pallet Racking System

Are you considering investing in a safe, cost-effective and durable pallet racking system? Contact us here at Teepee. Call us today on 01384 256 969 or fill out our online contact form.

16

Jun

Pallet Racking Safety

A Guide To Correct Pallet Placement

Correct pallet placement is essential for maintaining pallet racking safety in your warehouse. During rack inspections, one issue that frequently arises is the positioning of pallets within the racking system.

Although pallet positioning may seem like a minor detail, incorrect placement can lead to damaged racking components, unstable loads and serious safety risks. Following the manufacturer’s specifications and recognised industry guidance helps protect warehouse staff, stock and storage equipment.

Why Correct Pallet Placement Matters

Pallet racking safety solutions supplied and installed by Teepee Materials Handling

Pallet racking systems are designed to accommodate specific pallet dimensions, load capacities and storage arrangements. Correct positioning ensures pallets are adequately supported and that the required clearances are maintained.

Guidance from the Storage Equipment Manufacturers Association (SEMA) addresses the safe use of storage equipment and pallet positioning. Warehouse operators should follow the guidance applicable to their installation, alongside the manufacturers instructions and site procedures.

Maintaining appropriate clearances also gives forklift truck operators sufficient room to manoeuvre when loading and unloading. This reduces the likelihood of pallets striking upright, beam connectors or frame bracing.

Recommended Pallet Clearances and Overhang

The depth of a pallet racking frame is often designed to allow a suitable pallet overhang beyond the front and rear of the support beams. In some configurations, an overhand of approximately 50mm may be recommended to provide appropriate support and help distribute the load across the beams.

However, the correct clearance depends on the pallet dimensions, racking design and manufacturers specifications. Always check the requirements for the specific installation rather than applying one measurement to every system.

Pallets should be positioned securely, with loads distributed evenly and sufficient clearance maintained around them. Avoid placing loads so close to the racking structure that they could cause damage during handling.

The Risks of Positioning Pallets Flush with the Front Beam

Positioning pallets flush with the front beam may seem convenient, particularly when forklift operators are trying to maximise available space or align a pallet quickly. However, this practice can create several problems that compromise the safe operation of the racking system.

Damage to Front Beams

When a pallet is positioned incorrectly, the forklift most or load may strike the front beam during placement. Repeated impacts can damage the beam and affect the integrity of the racking system. Any suspected damage should be reported and assessed in accordance with the sites inspection procedures.

Insufficient Pallet support

Incorrect positioning can leave the rear of the pallet incorrectly supported by the beams. Depending on the pallet construction and the load, this may increase the risk of slats failing, the pallet becoming dislodged or goods falling from the racking.

Operators should ensure the pallets are correctly seated on their intended supports before withdrawing the forklift truck.

Reduced Back-to-Back Flue Clearance

In back-to-back racking arrangements, pallets positioned too far forward can reduce the clearance between opposing loads. This may affect the design flue spaces and create additional risks if goods become displaced towards the rear of the racking.

Maintaining the specified clearances is important for safe storage and must take account of the racking design and applicable fire safety requirements.

Common Pallet Placement Mistakes to Avoid

Even experienced warehouse teams can make mistakes when storing pallets, particularly in busy environments. Avoid these common issues to help protect stock, equipment and staff.

  • Pallets positioned too far forward: Can increase the risk of contact with forklift masts and damage to front beams.
  • Loads extending beyond the pallet: Overhanging goods can obstruct neighbouring loads or create clearance problems.
  • Uneven weight distribution: Unbalanced loads may become unstable during lifting, movement or storage.
  • Damaged pallets being reused: Broken boards or blocks can compromise support and increase the risk of a load shifting.
  • Ignoring visible racking damage: Bent beams, damaged uprights or missing safety components should be reported promptly.
  • Blocking aisles or access points: Poorly positioned stock can restrict forklift movement and make handling more difficult.

Clear communication between warehouse teams also helps ensure that storage procedures are followed consistently and potential hazards are reported before they lead to more serious problems.

The key takeaway: Always check the pallet, load and storage location before putting goods away. If something does not look right, stop and resolve the issue rather than forcing the pallet into position.

How to Improve Pallet Racking Safety

Consistent warehouse procedures can help reduce the risks associated with incorrect pallet placement. To improve warehouse safety:

  • Position pallets correctly: Follow the racking manufacturers instructions and maintain the specified clearances.
  • Check load stability: Ensure pallets are suitable for the goods being stored and that loads are evenly distributed
  • Train forklift operators: Make sure operators understand the importance of pallet positioning and how to avoid striking racking components.
  • Report damage promptly: Arrange an appropriate assessment if beams, uprights or other components are damaged.
  • Carry out regular inspections: Use competent personnel to identify damage, unsafe loading practices and other potential hazards.

Taking a few extra seconds to position each pallet correctly can help prevent avoidable damage, protect warehouse staff and reduce costly disruption.

Everyday Checks for a Safer Warehouse

Small checks can make a big difference to the safe storage and movement of goods. Use the following checklist to help reduce avoidable damage and keep warehouse operations running smoothly.

1. Check Pallets Before Storage

  • Look for cracked boards, broken blocks and other visible damage.
  • Make sure goods are stable, evenly distributed and properly secured.
  • Set aside unsuitable pallets before placing them in storage.

2. Keep Aisles Clear

  • Remove packaging, spillages and other obstructions promptly.
  • Maintain clear forklift routes and pedestrian walkways.
  • Ensure lighting is sufficient for operators to see loads and racking clearly.

3. Train Staff on Safe Handling

  • Make sure operators understand the limits of their equipment.
  • Train staff to approach storage bays carefully and position loads correctly.
  • Encourage employees to report damaged beams, uprights, fixings or safety clips.

4. Store Goods Correctly

  • Follow the specified load limits for each bay and beam level.
  • Place heavier goods at lower levels where the system design permits.
  • Check that pallets are suitable for the intended storage location.
  • Review any changes to load sizes, weights or warehouse layouts before use.

5. Make Inspections Part of the Routine

  • Carry out regular visual checks for damage or movement.
  • Record defects and arrange repairs through a competent specialist.
  • Review procedures after near misses, equipment changes or alterations to the warehouse layout.

Protect Your Warehouse with Teepee Materials Handling

Prevention is better than cure. Correct pallet positioning, appropriate operator training and regular inspections all contribute to a safer and more efficient warehouse.

Teepee Materials Handling can help businesses understand the condition of their storage equipment and identify potential safety concerns. Find out more about our rack inspection services or explore our pallet racking systems.

For further advice about your warehouse storage requirements, please email us at:sales@teepee.co.uk or give us a call on: +44 (0) 1384 240405

03

Feb

Rack Inspections…. COVID-19 and Brexit!

The world has become a different place since the start of the pandemic, and now that Brexit has kicked in; where does this leave YOU with your racking inspections?

We have seen so many social media posts and heard many questioning the need for racking inspections, each with different answers. So here at Teepee, we have done our research, and would like to openly answer the question “Do I need an annual racking inspection even though not much is happening in our warehouse?”

Firstly, we looked at SEMA (Storage Equipment Manufactures Association) guidelines in the ‘Code of Practice for The Use of Static Pallet Racking’; this clearly states in paragraph 7.1 that an annual inspection be carried out by a technically competent person as well as regular internal inspections by a trained PRRS – person responsible racking safety, so the answer is a yes then!

Then turning to HSE76 Warehousing and Storage – A Guide to Health & Safety 646. A technically competent person should carry out inspections at intervals of not more than 12 months, it goes on to state that the PRRS frequency of inspections depends on a variety of factors that are particular to the site. So again, it comes up with a yes!

More rules and regulations… so now PUWER (Provision and Use of Work Equipment Regulations 1998) Section 6 specifies criteria where an inspection is required for example where the safety depends on installation conditions, at suitable intervals where equipment is exposed to conditions causing deterioration such as the use of a forklift truck. Ploughing through PUWER (on your behalf) we find a paragraph stating that the frequency of inspections should be determined via risk assessment, taking manufacture and trade association recommendations into account. Again, we have already covered this above so another yes to the question.

Now that Teepee have cleared this up, if throughout COVID and now post Brexit there are any pallet movements (even reduced movements) within your facility then an annual SEMA inspection still applies. Only IF (and that is a big if) your facility has been completely mothballed or there are zero pallet movements, your annual inspection may be deferred. In the event of this facility reopening, we would highly recommend you carry out an annual inspection prior.

At Teepee all our inspectors have vast experience within the industry with a knowledge to guarantee a comprehensive and unbiased inspection of your storage equipment adhering to the latest SEMA and HSE compliance and legislations.

All inspection findings are recorded clearly in an easy-to-follow independent report detailing issues using your designated locations using SEMA traffic light classifications and tolerances, including recommendations and actions to prevent any recurrences.

For prices or further information on our annual inspections, call us on 01384 25996.

29

Jun

Safeguarding your storage system

Whether you’re moving into new premises, have a new storage requirement or it’s simply time to upgrade your existing storage facility, selecting a new system can be a mind boggling task. Fortunately, as a SEMA approved supplier, Teepee are on hand to help recommend a solution that offers the best efficiency and safety for your business’ needs.

There are three main criteria to consider when choosing. First and foremost, we must ensure a safe working environment so our proposals must take into account HSE regulations. Secondly, we must make sure that the solution presents good accessibility to assets and finally, the solution must minimise the risk of damage to stored goods.

When specifying a storage product, we follow SEMA’s simple principles which includes:

  • Safe manufacture offering full traceability of product
  • Safe design to meet strict codes of practice
  • Safe installation by accredited personnel
  • Ongoing rack maintenance through inspection and repair

In this way, we guarantee a product and installation process that clients can rely on to uphold the highest levels of safety standards.

Considering a new storage system? Contact our friendly, professional team for a quotation on 01384 256969 or email sales@teepee.co.uk

01

Nov

WHEN DOES SHELVING BECOME RACKING?

It might seem like a simple enough question, but it’s one that could have important implications when making the correct selection for your business, in terms of functionality, cost and safety.

As a general rule of thumb, shelving is a storage system that cannot be approached by mechanical handling devices such as fork-lift trucks or order-pickers. This is because shelving uprights are generally thinner and more vulnerable to accidental damage by machinery. Shelving is therefore usually hand loaded and has unit loads of less than 20 or 25 kilograms.

Contrary to popular belief, shelving is not classified by height and it is quite possible to have systems that have 3 or 4 tiers. However, these systems must always be located well away from any loading machinery and can under no circumstances be climbed on by operatives to retrieve goods.

Racking is, therefore, the correct solution if your business stores heavy loads or items in pallets, which need to be moved via mechanical means.

Please remember that both shelving and racking systems require independent annual inspections by law, so it’s vital that you engage a trained professional to perform this service. At Teepee, we are proud to provide SEMA accredited inspectors and inspection prices start at just £185 + VAT.

Arrange your inspection by contacting our friendly team sales@teepee.co.uk or calling 01384 256969.

10

Aug

Equipment Bowing – How much is too much?

Equipment bowing – how much is too much?

So you’ve bought your new racking system, installed and loaded it carefully to within the tolerances recommended by your supplier and you notice that some of the beams are bowing. Is this anything to worry about? The short answer is, it could be.

Here at Teepee, we are accredited by SEMA, the Storage Equipment Manufacturing Association which produces safety guidelines for the industry including Codes of Practice for safe levels of deflection or equipment bowing. This states a maximum deflection of span / 200 when a pair of beams is under maximum load. This may look most noticeable when the lower run of beams is viewed along the aisle.

In order to check, SEMA suggests using a line of string held taught immediately under the beam so that you can vertically measure from this to the underside of the beam. Measure at both the centre and the ends of the beam and don’t be tempted to measure to the floor as the floor can be uneven to begin with.

SEMA also recommend a minimum of 75mm clearance to allow a pallet in and out of its location and deflections should be nowhere near this.

If you have any concerns about bowing, an inspection from one of our SEMA-trained and accredited inspectors can quickly provide peace of mind. Not only can we advise on situations such as these, but we also maintain and repair storage and racking systems, providing a convenient one-stop service for busy clients.

Racking inspections start from just £185* Contact sales@teepee.co.uk or call us on 01384 256969 for further details.

 

*Prices subject to formal quotation